|

Finishing the Tract Surfaces of the Turboprop Engine Blading with a Free Abrasive and using the Cavitation Effect

Authors: Asaev A.S., Drozdov P.A., Sitnikov I.V., Ivanayskiy A.V., Averin N.V. Published: 22.01.2025
Published in issue: #4(151)/2024  

DOI:

 
Category: Mechanical Engineering and Machine Science | Chapter: Technology and Equipment of Mechanical and Physical Processing  
Keywords: finishing, cavitation, rotary blading, turboprop engine, free abrasive

Abstract

As of today, one of the urgent tasks in mechanical engineering lies in increasing productivity and stabilizing quality parameters in implementation of the finishing processes with surfaces of the aircraft parts made of materials with specific physical and mechanical properties, including those with the complex spatial geometry. Such parts include the turboprop engine blading, which finishing causes defects in the heat-protective coating affecting the aircraft operation characteristics. Turboprop engine blading has a complex surface profile, which complicates its abrasive machining with a tool on a rigid or flexible bond; thus, the process of finishing with a free abrasive is under consideration. The paper presents a study of the finishing process with a free abrasive using the vortex cavitation effect on tract surfaces of the turboprop engine blading after applying the heat-protective coating. The use of hydrodynamic processes occurring under cavitation is able to ensure intensification of abrasive machining and the heat stress absence in the process, as well as minimize the impact loads level. The obtained results of finishing with the free abrasive indicate a possibility of their introduction in improving technological processes of the aircraft serial parts production

The work was performed with financial support of the Assistance Fund and the Government of the Perm Territory

Please cite this article in English as:

Asaev A.S., Drozdov P.A., Sitnikov I.V., et al. Finishing the tract surfaces of the turboprop engine blading with a free abrasive and using the cavitation effect. Herald of the Bauman Moscow State Technical University, Series Mechanical Engineering, 2024, no. 4 (151), pp. 68--81 (in Russ.). EDN: XZTXNX

References

[1] Sitnikov I.V., Maksimov D.A., Batrakov V.N., et al. Development of a heat-resistant thermobarrier coating for parts of gas turbine engines and gas turbine plants. Vestnik PNIPU. Aerokosmicheskaya tekhnika [PNRPU Aerospace Engineering Bulletin], 2022, no. 68, pp. 5--10 (in Russ.). DOI: https://doi.org/10.15593/2224-9982/2022.68.01

[2] Asaev A.S. Razrabotka metoda finishnoy obrabotki detaley mashin svobodnym abrazivom s primeneniem effekta prisoedinennoy kavitatsii. Avtoref. dis. kand. tekh. nauk [Development of a method for finishing machine parts with a free abrasive using the effect of attached cavitation. Cand. Sc. (Eng.). Abs. diss.] Moscow, BMSTU, 2016 (in Russ.).

[3] Ivanayskiy A.V., Asaev A.S., Murog I.A. [Finishing lenses and ceramic products with a free abrasive using the cavitation]. MIKMUS. Moscow, IMASh RAS, 2020, pp. 225--228 (in Russ.). EDN: ZGKIAM

[4] Knapp R.T., Daily J.W., Hammitt F.G. Cavitation. New York, McGraw Hill, 1970.

[5] Fedotkin I.M., Gulyy I.S. Kavitatsiya. Ch.1. Teoriya, raschety i konstruktsii kavitatsionnykh apparatov [Cavitation. P. 1. Theory, calculations and designs of cavitation apparatuses]. Kiev, Poligrafkniga Publ., 1997.

[6] Radzyuk A.Yu., Istyagina E.B., Kulagina L.V., et al. Current state of using cavitation technologies (brief overview). Izvestiya Tomskogo politekhnicheskogo universiteta. Inzhiniring georesursov [Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering], 2022, vol. 333, no. 9, pp. 209--218 (in Russ.). DOI: https://doi.org/10.18799/24131830/2022/9/3623

[7] Klauch D.N., Ovseenko A.N., Ovumyan G.G., et al. The technological methods of improving the quality and resources of the turbine buckets. Vestnik Magnitogorskogo gosudarstvennogo tekhnicheskogo universiteta im. G.I. Nosova [Vestnik of Nosov Magnitogorsk State Technical University], 2008, no. 4, pp. 49--53 (in Russ.). EDN: JVCWUP

[8] Ivanayskiy A.V., Asaeva T.A., Asaev A.S. The technological process of the machine parts finishing by using a free abrasive with application of the attached cavitation effect. Tekhnologiya mashinostroeniya, 2016, no. 5, pp. 39--41 (in Russ.). EDN: WZXPCH

[9] Asaev A.S., Frolova S.V., Glazunov M.S., et al. Finishing products from synthetic sapphire with the application of the vortex cavitation effect. AIP Conf. Proc., 2023, vol. 2700, no. 1, art. 020001. DOI: https://doi.org/10.1063/5.0137345

[10] Asaeva T.A., Ivanayskiy A.V., Asaev A.S. To the question of dynamic processes in cavitation machines. Kompleksnye problemy razvitiya nauki, obrazovaniya i ekonomiki regiona, 2016, no. 1, pp. 32--39 (in Russ.). EDN: YQQQBB

[11] Tushinskiy L.I. Mechanical properties of nanostructural materials. Tekhnologiya metallov [Technology of Metals], 2009, no. 2, pp. 26--32 (in Russ.).

[12] Suslov A.G., Fedonin O.N., Medvedev D.M. Designing of functionally oriented technological processes. Vestnik mashinostroeniya, 2019, no. 9, pp. 66--71 (in Russ.). EDN: TDBHLR

[13] Averin N.V., Posalina A.E., Atamanov S.A., et al. Investigation of the effectiveness of the method of finishing the inner cylindrical surfaces of machine parts with a free abrasive using the effect of vibration cavitation. J. Phys.: Conf. Ser., 2021, vol. 1889, art. 042062. DOI: https://doi.org/10.1088/1742-6596/1889/4/042062

[14] Asaev A.S., Ivanayskiy A.V., Murog I.A. Ustroystvo dlya otdelochnoy obrabotki [Finishing device]. Patent RU 210921. Appl. 10.12.2021, publ. 13.05.2022 (in Russ.).

[15] Ivanayskiy A.V., Asaev A.S., Asaeva T.A. The theoretical foundations of vortex and associated cavitation modeling in technological equipment. Tekhnologiya mashinostroeniya, 2020, no. 7, pp. 46--51 (in Russ.). EDN: EGSXOY

[16] Asaev A.S., Ivanayskiy A.V., Asaeva T.A. [Features of the technological process of finishing and cleaning of machine parts of complex shape using the effect of attached cavitation]. Sovremennye tendentsii v fundamentalnykh i prikladnykh issledovaniyakh. Sb. mater. Mezhdunar. nauch.-prakt. konf. [Modern Trends in Fundamental and Applied Research. Proc. Int. Sc.-Pract. Conf.]. Ryazan, Tsentr fundamentalnykh i prikladnykh issledovaniy Publ., 2015, pp. 27--32 (in Russ.). EDN: TTVWZN

[17] Krueger T.M. Micro finishing machine improves part geometry. Amer. Mach., 1993, no. 9, pp. 70--71.

[18] Averina Yu.M., Moiseeva N.A., Nyrkov N.P., et al. Properties and effects of cavitation. Uspekhi v khimii i khimicheskoy tekhnologii, 2018, vol. 32, no. 14, pp. 37--39 (in Russ.). EDN: UCDBA

[19] Asaev A.S., Ivanayskiy A.V., Averin N.V., et al. Investigation of finish abrasive processing of internal surfaces with the use of vibratory cavitation effect. Vestnik of P.A. Solovyov RSATA, 2021, no. 4, pp. 57--62 (in Russ.). EDN: BWSHWP

[20] Ivanayskiy A.V., Asaev A.S., Asaeva T.A. Technology for finishing the internal surfaces of machine parts with a free abrasive using low-frequency vibration cavitation. Tekhnologiya mashinostroeniya, 2022, no. 8, pp. 11--13 (in Russ.). EDN: DAJGTF

[21] Ganiev R.F., Lakiza V.D., Tsapenko A.S. On the phenomena of vibrational mixing and the formation of periodic structures under conditions close to weightlessness. Mekhanika tverdogo tela, 1977, no. 2, pp. 56--59 (in Russ.).